LUCKY CEMENT

Synchronizing and Load sharing of 12 GENSETS
TOTAL IPP CAPACITY = 95.2 MW
with 20MW Surplus Export To HECSO

Location: Nooriabad

PROBLEM:

All the Gas Gensets were running at Power Mode. To bare the factory torque (variable load) organization was using HFO Genset, however this process was inefficient.

CHALLENGE:

Need a complete generator control upgrade to manage and monitor the entire power plant load to shrink the power load to make it more efficient and cost-effective.

SOLUTION:

R.A. Engineering set all the Gas Gensets at Load sharing (island mode) instead of power mode which results all the Gas Generators started baring the Torque (variable loads). The solution includes: Designing of the Power Management, Supply and Commission the Synchronization and Load Sharing System.

BACKGROUND:

Lucky Cement Nooriabadpower generation station was running on power mode but the plant was inefficient and expensive to organization.

RESULT / ACHIEVEMENTS:

Lucky Cement Nooriabad saved a considerable HFO fuel of approx. Rs.1 Million/Day by stopping a HFO Genset (which became unnecessary) after this successful commissioning RA System.

MEHRAN SUGAR MILLS

Power Export to Grid of Excess Power
TOTAL Power Export = 1 MW

Location: Nooriabad

PROBLEM:

Mehran Sugar Mill's existing system doesn't have capability to export the power from the common bus. Further, the turbine existing control system was malfunction.

CHALLENGE:

Need to Export the power and fully automate the turbine with ComAp successfully.

SOLUTION:

R.A. Engineering has successfully control the turbines through ComAp System and within 1 week of effort by their experts. The solution includes: Designing of the Power Management, Supply and Commission the Synchronization and Export.

BACKGROUND:

Mehran Sugar Mill has its own power house with 4 numbers of Turbines onsisting of 2MW and 3MW. A plan came to export the excess power to the national Grid (WAPDA).

RESULT / ACHIEVEMENTS:

Mehran Sugar Mill, TandoAdam is now started getting revenue from (WAPDA) by exporting power right after few days of this successful commissioning of RA System. 

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